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welding electrode making machinery supplier, welding electrode making machinery india, dry mixer, wet mixer, wire straightening & cutting, briquetting press

PLANT & MACHINERIES FOR PRODUCING WELDING ELECTRODES
TURNKEY PROJECTS AND TECHNICAL KNOWHOW


A group of young men under the stewardship of Mr.K.Chandrashekar and associated Mr.S.Ganesan, armed with years of technical experience in design, fabrication and commissioning of welding electrodes making machinery and systems, as well as welding electrode itself, got together to take technology to the common man. Eureka Systems was thus formed as a partnership company.

Turnkey projects including machinery, technical know-how and trained workmen were offered to small - scale entrepreneurs. We feel proud to announce that more than 26 such systems are serving the Indian industry for the last fifteen years and that our entire plant from wire straightening and cutting to extrusion, baking and packing are designed and fabricated by us.

We have approved vendors with high tech machinery and skilled workmen to keep up strict delivery schedule.Our manufacturing units serves us well for day to day Research and Development and feed back to update the technology in machine building as well as product specialization.

Emboldened by the constant exposure to technical challenges, company ventured into manufacturing welding electrodes. The market hither to used to "High cost-High profile" products, received Eureka's electrodes with cheer as it was affordable to common man. From partnership, Eureka systems and electrodes grew into a Private Limited Company in the year 1989. Entrepreneurs with proven talents and stalwarts in their respective fields like paper and textile exports, found common ground in contributing a sizable share of the venture capital and become directors. It was the beginning of the real growth of the company. Their unstinted support elevated Mr.K.Chandrashekar as Managing Director, and Mr.S.Ganesan as Technical Director. The company moved into its own premises fully equipped with Chemical, Physical and Welding labs.The year 2001 is very remarkable in the history of our company. We have obtained ISO 9001 certification in October 2001.

FOLLOWING CAPACITY WELDING ELECTRODE PLANT CAN BE SUPPLIED
  • Lab model extruder
  • 1 ton/shift electrode plant
  • 2 tons/shift electrode plant
  • 3 tons/shift electrode plant
  • 4 tons/shift electrode plant
  • 5 tons/shift electrode plant
  • 8 tons/shift electrode plant
  • 12 tons/shift electrode plant
AND ALSO WE CAN SUPPLY INDIVIDIUAL MACHINES (in various capacities) LIKE

DRY MIXER - 10 kgs, 25kgs, 50kgs, 100kgs, 150kgs & 200kgs
(The drawn raw materials (Chemicals) in dry condition are mixed to get a homogeneous mixture.)

WET MIXER - 25kgs, 100kgs, 300kgs, 500kgs & 1000kgs (1 ton)
(The dry mixed powder and liquid silicate(binder) in measured quantity are mixed into a wet paste.)

WIRE STRAIGHTENING & CUTTING - 60, 90,120, 160, 200 Cuts/minute,
(The drawn coil wire loaded in a coil stand, passes through a high speed unbalanced spinner dies suited in spinner, subsequently cut to standard lengths within required tolerance).

BRIQUETTING PRESS
(The wet mixed paste in compacted into briquettes in a hydraulic press (to make cake))

CONCENTRICITY TESTER
(Used to check the concentricity of flux coating with core wire within tolerance.)

EXTRUSION PLANT AND CONVEYOR- 1, 2, 3, 4, 5, 8 & 12 tons
(The briquettes are directly loaded into the Extrusion, the required core wire is fed by wire feeder into coating area. The high specific pressure generated in the extruder ensure compact and uniform flux coat. Concentricity of coating is easily adjustable, the flux coated electrodes are fed into Conveyor, which takes care of brushing, tip cleaning, brand name printing and passes to loaded conveyor.

Apart from those individual machines and equipments we can also supply WIRE/FLUX RECLAMATION MACHINE, ELECTRODE NAME PRINTING MACHINE, ELECTRODE MOISTURE TESTER, FLUX SIEVING MACHINE,AUTOMATIC PACKING MACHINE etc.. We can also develop (manufacture) machines against specific design.



Welding Electrodes

Manual Metal Arc Welding Electrodes
Euro Pipe (E 6010) | Euro Pipe Plus (E 6010 ) | Number One Plus (E 6012) | Number One (E 6013) | Number One Gold (E 6013)
Euro Fuse (E 6013) | Euro Pipe 7010 (E 7010) | Euro Pipe Shield (E 7010g) | Euro Lh (E 7016) | Eutherme Lh (E 7018)
Eutherme Lh Spl (E 7018) | Eutherme Lh -1 (E 7018-1) | Euro Craft (E 8018) | Eudur-110 (E 7014)
Eudur- 140 (E 7024) | Eudur- 180 (E 7024) | Euro Monel (E ni- cu b) | Euro Nickel (E ni - fe c1) | Euro Chrome (E 308 - 16)
Euro Moly (E 316 - 16) | Euro Alloy (E 312 - 16)

Low Heat Input Welding Electrodes
Euro-Tech-Hmn | Euro-tech-htmp | Euro-tech-ham | Euro-tech-hss | Euro-tech-30c | Euro-tech-hcxc | Euro-tech-cnm | Euro-tech-cnc
Euro-tech-cnf | Euro-tech-cni | Euro-tech-cutrod | Euro-tech chamf rod | Euro-tech-s7hd | Euro-tech-sl7 | Euro-tech-sl8 | Euro-tech-s10
Euro-tech-s12 | Euro-tech-s12s | Euro-tech-ncf-1 | Euro-tech-nc-1 | Euro-tech-np-1 | Euro-tech-ncm-1


Hard Facing Electrodes | Non-Machinable Cast Iron Electrode | Cutting Electrode | Manual Metal Arc Welding Electrode Fluxes
Submerged Arc Welding Wire | Saw Agglomerated Flux | Mig/Tig Welding Wire | Wet Mixing Agents


Plant & machineries for producing welding electrodes Turnkey projects and technical knowhow

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