PLANT & MACHINERIES FOR PRODUCING WELDING ELECTRODES
TURNKEY PROJECTS AND TECHNICAL KNOWHOW
A group of young men under the stewardship of Mr.K.Chandrashekar and
associated Mr.S.Ganesan, armed with years of technical experience in design,
fabrication and commissioning of welding electrodes making machinery
and systems, as well as welding electrode itself, got together to take
technology to the common man. Eureka Systems was thus formed as a
partnership company.
Turnkey projects including machinery, technical know-how and trained
workmen were offered to small - scale entrepreneurs. We feel proud to
announce that more than 26 such systems are serving the Indian industry for
the last fifteen years and that our entire plant from wire straightening and
cutting to extrusion, baking and packing are designed and fabricated by us.
We have approved vendors with high tech machinery and skilled workmen to
keep up strict delivery schedule.Our manufacturing units serves us well for
day to day Research and Development and feed back to update the technology
in machine building as well as product specialization.
Emboldened by the constant exposure to technical challenges, company
ventured into manufacturing welding electrodes. The market hither to used to
"High cost-High profile" products, received Eureka's electrodes
with cheer as it was affordable to common man. From partnership, Eureka
systems and electrodes grew into a Private Limited Company in the year 1989.
Entrepreneurs with proven talents and stalwarts in their respective fields
like paper and textile exports, found common ground in contributing a
sizable share of the venture capital and become directors. It was the
beginning of the real growth of the company. Their unstinted support
elevated Mr.K.Chandrashekar as Managing Director, and Mr.S.Ganesan as
Technical Director. The company moved into its own premises fully equipped
with Chemical, Physical and Welding labs.The year 2001 is very remarkable in
the history of our company. We have obtained ISO 9001 certification in
October 2001.
FOLLOWING CAPACITY WELDING ELECTRODE PLANT CAN BE SUPPLIED
- Lab model extruder
- 1 ton/shift electrode plant
- 2 tons/shift electrode plant
- 3 tons/shift electrode plant
- 4 tons/shift electrode plant
- 5 tons/shift electrode plant
- 8 tons/shift electrode plant
- 12 tons/shift electrode plant
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AND ALSO WE CAN SUPPLY
INDIVIDIUAL MACHINES (in various capacities) LIKE
DRY MIXER - 10 kgs, 25kgs, 50kgs, 100kgs, 150kgs & 200kgs
(The drawn raw materials (Chemicals) in dry condition are mixed to get a
homogeneous mixture.)
WET MIXER - 25kgs, 100kgs, 300kgs, 500kgs & 1000kgs (1 ton)
(The dry mixed powder and liquid silicate(binder) in measured quantity are
mixed into a wet paste.)
WIRE STRAIGHTENING & CUTTING - 60, 90,120, 160, 200
Cuts/minute,
(The drawn coil wire loaded in a coil stand, passes through a high speed
unbalanced spinner dies suited in spinner, subsequently cut to standard
lengths within required tolerance).
BRIQUETTING PRESS
(The wet mixed paste in compacted into briquettes in a hydraulic press (to
make cake))
CONCENTRICITY TESTER
(Used to check the concentricity of flux coating with core wire within
tolerance.)
EXTRUSION PLANT AND CONVEYOR- 1, 2, 3, 4, 5, 8 & 12 tons
(The briquettes are directly loaded into the Extrusion, the required core
wire is fed by wire feeder into coating area. The high specific pressure
generated in the extruder ensure compact and uniform flux coat.
Concentricity of coating is easily adjustable, the flux coated electrodes
are fed into Conveyor, which takes care of brushing, tip cleaning, brand
name printing and passes to loaded conveyor.
Apart from those individual machines and equipments we can also supply
WIRE/FLUX RECLAMATION MACHINE, ELECTRODE NAME PRINTING
MACHINE, ELECTRODE MOISTURE TESTER, FLUX SIEVING MACHINE,AUTOMATIC PACKING
MACHINE etc.. We can also develop (manufacture) machines against
specific design.